Conveyor Belt Covers | Custom Industrial Cover Systems

Conveyor covers protect bulk material on moving belts from wind, rain, snow, and contamination — while also containing dust and spillage that can create environmental and safety hazards. They’re used wherever an uncovered belt would expose material to the elements, create fugitive dust, or pose a regulatory compliance risk. RPS Covers help with EPA environmental standards as well.

From standard galvanized steel to corrosion-resistant fiberglass, our conveyor belt covers are engineered to fit belt widths 18″ to 96″ and withstand the harshest outdoor conditions. Every cover is custom-built in Elgin, Illinois — no offshore manufacturing, no long lead times.

Conveyor covers also play a role in reducing fugitive dust and improving workplace safety. For facilities handling bulk materials, managing airborne dust is critical to compliance with guidelines from organizations like Occupational Safety and Health Administration (OSHA).

RPS Engineering manufactures conveyor belt covers for belt widths from 18″ to 96″, including large-belt configurations that most manufacturers don’t offer. Idler spacing from 3′ to 5′ is standard, with custom spacing available. If you have an unusual belt width or non-standard spacing, contact our design team — we build to your exact specifications.

We offer five material options: galvanized steel, stainless steel, aluminum, fiberglass reinforced plastic (FRP), and painted steel. The right choice depends on your environment, budget, and the materials being conveyed. For corrosive applications such as salt, fertilizer, or chemicals, we recommend our FRP or stainless steel options.

Yes. RPS covers are custom-built to fit your existing belt width, idler spacing, and structural conditions. Whether you’re retrofitting an aging system or specifying covers for a new installation, our design team works directly with you to ensure a proper fit — no matter the manufacturer of your conveyor.

Absolutely. Our covers are designed for demanding outdoor conditions including high winds, heavy precipitation, and temperature extremes. For highly corrosive environments — such as coastal facilities, fertilizer plants, or chemical processing operations — we offer fiberglass (FRP) and stainless steel options that resist rust and chemical degradation far longer than standard steel. Contact our experts for any questions and warranties for your project.

Conveyor covers are used wherever bulk materials are transported on open belts. RPS serves a wide range of industries including mining and aggregate operations, cement and concrete plants, bulk material handling terminals, ports and intermodal facilities, food processing plants, and wastewater treatment facilities. If your operation moves material on a belt, there’s likely a cover solution that fits.

To specify the right cover, you’ll need your belt width, idler spacing, and a sense of the environmental conditions at your site. Material type expected wind and weather exposure, and whether you need hinged access are also important factors. If you’re unsure, our design team can walk you through the selection process — just reach out via the contact form or call us at 847-931-1950. Our experts will guide you on other RPS cover options such as wind guards, skirts and brackets.

We got you covered!

RPS conveyor belt covers are designed for straightforward field installation by your maintenance crew. Each cover system includes detailed installation instructions, and our team is available to answer technical questions throughout the process. For large or complex installations, we recommend reviewing our Installation Instructions page before beginning.